System Engineering and Productivity

System Engineering and Productivity

Integrating Sustainability into Maintenance Strategy Selection: A FUCOM-based Case Study from Automotive Parts Industry

Document Type : Research Paper

Authors
1 Corresponding author: Assistant Professor, Department of Industrial Engineering, College of Engineering, Qom University of Technology, Qom, Iran
2 Assistant Professor, Department of Industrial Engineering, College of Engineering, Qom University of Technology, Qom, Iran
3 M.Sc., Department of Industrial Engineering, College of Engineering, Qom University of Technology, Qom, Iran
Abstract
This study aimed to identify and prioritize maintenance strategies for production systems based on sustainability principles in the automotive parts industry. The present study is applied in terms of purpose and descriptive-survey in terms of data collection. Using literature review and expert opinions, sustainability criteria were identified and confirmed via the Delphi method within four dimensions: economic, social, environmental, and technical. The weights of the main criteria and sub-criteria were then calculated using the FUCOM multi-criteria decision-making method. Finally, seven maintenance strategies were ranked using the SAW and TOPSIS techniques. The statistical population consisted of four automotive parts manufacturing companies, and data were collected through questionnaires and surveys from 10 experts. The findings revealed that among the sustainability dimensions, the social dimension held the highest priority, followed by the economic, technical, and environmental dimensions. Among the sub-criteria, "Decommissioning worn-out equipment and replacing it with green equipment" ranked first, followed by "Compliance with safety and environmental standards" and "Employee expertise." Regarding the maintenance strategies, the Preventive Maintenance (PM) strategy ranked first, the Total Productive Maintenance (TPM) strategy ranked second, and the Predictive Maintenance (PreM) strategy ranked third. Given the high priority of the social and economic dimensions, it is recommended that managers in the automotive parts industry focus on preventive and total productive maintenance strategies to enhance both productivity and the sustainability of their operations.

Highlights

  • Preventive Maintenance (PM) was selected as the most desirable strategy.
  • The social dimension was identified as the highest priority sustainability aspect.
  • Replacing worn-out equipment with green equipment" was recognized as the most critical criterion.

Keywords
Subjects

Copyright © Hamid Moakedi, Fazel Hajizadeh Ebrahimi, Majid Soltanmohammadi

 

License

This article is released under the Creative Commons Attribution (CC BY 4.0) license. Anyone is free to copy, share, translate, and adapt this article for any purpose, whether commercial or non-commercial, as long as proper citation is given to the authors and original publication.

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Articles in Press, Accepted Manuscript
Available Online from 11 November 2025

  • Receive Date 11 October 2025
  • Revise Date 03 November 2025
  • Accept Date 10 November 2025
  • First Publish Date 11 November 2025
  • Publish Date 11 November 2025