مهندسی سیستم و بهره‌وری

مهندسی سیستم و بهره‌وری

پیش‌بینی ترتیبی عمر مفید باقی مانده بلبرینگ توسط یک چارچوب داده‌محور مبتنی بر تجزیه سیگنال ارتعاش و شبکه عصبی چندلایه

نوع مقاله : پژوهشی

نویسندگان
گروه مهندسی صنایع ، دانشکده مهندسی صنایع، دانشگاه صنعتی خواجه نصیرالدین طوسی، تهران، ایران
چکیده
در این پژوهش، یک چارچوب داده‌محور مبتنی بر تجزیه سیگنال ارتعاش و پیش‌بینی ترتیبی با شبکه عصبی چندلایه برای برآورد عمر مفید باقیمانده بلبرینگ ارائه شده است. در ابتدا، سیگنال ارتعاش به قطعات زمانی مساوی تقسیم شده و برای هر قطعه، ویژگی‌های آماری مهم آن استخراج می‌شود. در ادامه، یک مجموعه داده جدید با استفاده از شاخص‌های آماری محاسبه شده تشکیل خواهد شد. سپس، به‌منظور حذف نوسانات کوتاه‌مدت و استخراج روند بلندمدت تخریب، این ویژگی‌ها توسط روش تجزیه مد ذاتی تجزیه شده و مؤلفه‌های باقیمانده به‌عنوان شاخص‌های سلامت مورد استفاده قرار می‌گیرند. نوآوری اصلی این پژوهش، ارائه یک ساختار پیش‌بینی ترتیبی است که در آن ابتدا باقیمانده‌های حاصل از ارتعاشات افقی برای تولید یک برآورد اولیه از عمر مفید باقیمانده به یک شبکه عصبی چندلایه وارد می‌شوند. سپس، مقدار عمر مفید باقیمانده پیش‌بینی ‌شده به‌عنوان یک ویژگی کمکی در کنار باقیمانده‌های استخراج ‌شده از ارتعاشات عمودی به شبکه عصبی دوم منتقل می‌شود تا پیش‌بینی نهایی انجام گیرد. این راهبرد با بهره‌گیری از اطلاعات مکمل حاصل از دو جهت ارتعاش، امکان مدل‌سازی دقیق‌تر روند تخریب را فراهم می‌کند، بدون آنکه از اطلاعات واقعی عمر مفید باقیمانده یا داده‌های آینده در فرآیند پیش‌بینی استفاده شود. عملکرد مدل پیشنهادی بر روی مجموعه ‌داده پرونوستیا ارزیابی شده و نتایج نشان می‌دهد که چارچوب ارائه ‌شده عملکرد مناسبی در پیش‌بینی عمر مفید باقی‌مانده بلبرینگ دارد.

تازه های تحقیق

  • تقسیم‌بندی هدفمند ارتعاش به بخش‌های مجزا جهت استخراج ویژگی‌های آماری
  • تبدیل ویژگی‌های آماری به مجموعه‌های زمانی حساس مرتبط با روند خرابی.
  • استخراج روندهای تخریب بلبرینگ با استفاده از تحلیل مبتنی بر تجزیه مد ذاتی.
  • ارائه مدل ترتیبی برای پیش‌بینی عمر مفید باقیمانده

کلیدواژه‌ها
موضوعات

عنوان مقاله English

Sequential Remaining Useful Life Prediction of Bearings Using a Data-Driven Framework Based on Vibration Signal Decomposition and a Multilayer Perceptron

نویسندگان English

Ali Najmi
rasoul shafaei
Department of Industrial Engineering, Faculty of Industrial Engineering, K.N. Toosi University of Technology, Tehran, Iran
چکیده English

In this study, a data-driven framework based on vibration signal analysis and a two-stage multilayer perceptron is proposed for bearing RUL prediction. First, the vibration signals are segmented into equal time intervals, and representative statistical features are extracted from each segment. Subsequently, a new feature-based time-series dataset is constructed by arranging the extracted statistical features in chronological order. To eliminate short-term fluctuations and capture the long-term degradation trend, these feature series are decomposed using Empirical Mode Decomposition, and the residual components are employed as health indicators. The main contribution of this study is a two-stage prediction framework in which the residuals extracted from horizontal vibration signals are first fed into an MLP to generate an initial RUL estimate. The predicted RUL is then used as an auxiliary feature together with the residuals extracted from vertical vibration signals and provided as inputs to a second MLP to produce the final prediction. By exploiting the complementary information contained in the two vibration directions, the proposed framework enables more accurate degradation modeling and improves prediction accuracy without utilizing the true RUL values or any future information during the prediction process. The proposed framework is evaluated on the benchmark PRONOSTIA bearing dataset, and the experimental results demonstrate its effectiveness and promising performance in predicting the remaining useful life of bearings.

کلیدواژه‌ها English

Bearing remaining useful life
Empirical mode decomposition
Multilayer neural network
Sequential predicting
Predicting Models; Data-Driven Framework

Copyright © Ali Najmi, Rasoul Shafaei

 

License

This article is released under the Creative Commons Attribution (CC BY 4.0) license. Anyone is free to copy, share, translate, and adapt this article for any purpose, whether commercial or non-commercial, as long as proper citation is given to the authors and original publication.

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انتشار آنلاین از 16 مهر 1405

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